Friday, June 29, 2007

Lexus dojo

Not all auto workers are created equal. And the top Lexus workers are the cream of the crop.
They have impeccable touch, impeccable technique _ and from the way Toyota puts it even impeccable minds.
Reporters got a tour of the Tahara Lexus plant.
Part of the paint job a Lexus gets (and they get a few more coatings than your humble Corolla) is a rubdown by workers with almost loving hands as though they're petting a thoroughbred race horse.
Toyota calls it "dojo." There's a lot of dojo-ism at any Toyota plant, but it's taken to new heights at a Lexus plant.
The official there told us all the perfections they'd come up with for the first-generation Lexus, like all the pieces fitting just right in the interior, are already available for the Corolla.
And so the pursuit for ever higher perfection must always be at the heart of a Lexus plant, he says.
The tour itself was an exercise in Just in Time and effort at efficiency, and we were zipped around from one place to another, constantly being told we were falling behind schedule. And I felt a bit harried.
I guess I'll never make it as a Lexus worker.

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